LED light as a service at DS Smith Packaging in Germany and Switzerland

Since 2018, the packaging plants of DS Smith Packaging in Germany and Switzerland have been gradually converted to modern LED lighting from German LED Tech – implemented under the Light as a Service model. By combining GLT LED TUBE, GLT High Bay and GLT FIXE, production areas and offices were modernised during ongoing operations – without capital expenditure, without structural modifications and with immediately measurable savings. The energy savings fully refinanced the conversion and directly improved operating results.
With the GLT TUBE, DS Smith already saved this year
39,000,000 kWh
At electricity price of EUR per kWh that equals EUR .
  • GLT TUBE Count
    40,000
  • Annual power savings
    39,000,000 kWh
  • Annual operation hours
    5,400 h

The Challenge

The existing T5 and T8 fluorescent tubes in production and office areas caused high energy costs, increasing maintenance requirements and tied up significant internal resources. At the same time, the lighting needed to be modernised across multiple sites – without production downtime, without major capital expenditure and with clearly calculable costs.

The Solution – GLT Light as a Service and LED Retrofit with the GLT LED TUBE

DS Smith Packaging opted for the Light as a Service model with German LED Tech. Since 2018, existing luminaires at 17 sites have been retrofitted 1:1 with GLT LED TUBES.

Implementation was carried out step by step in both production and office areas, each time during ongoing operations. German LED Tech took responsibility for the supply, retrofit and operation of the lighting system – while DS Smith benefited immediately from energy savings, maintenance-free technology and full cost transparency.

Key benefits of our LED retrofit for DS Smith Packaging:

  • Conversion of 40,000 fluorescent tubes to GLT LED TUBES across 17 sites
  • Annual energy savings of 39 million kWh energy savings per year
  • Operation under the Light as a Service model – no investment, no capital commitment
  • Significantly reduced maintenance and servicing costs thanks to long-lasting LED technology

Benefits & Advantages

Durable & energy efficient

130,000 hours
service life
(L70)

Durable & energy efficient

1:1 replacement
without modification
(IEC EN 62776)

Durable & energy efficient

Nearly
maintenance-free
LED lighting

Durable & energy efficient

Scientifically
EPD verified
and ESG compliant

Conclusion

By choosing the Light as a Service model with the GLT LED TUBEGLT LED TUBE, DS Smith Packaging has consistently modernised its lighting in an economical, scalable and sustainable way. The combination of LED retrofit, long-term cost stability and immediate energy savings makes this project a best-practice example for large industrial sites.

DS Smith enhances its competitiveness, permanently reduces CO₂ emissions and benefits from a future-proof lighting solution – without investment risk.

Customer Testimonial

“When transitioning to LED lighting, DS Smith Packaging relies on internationally recognised standards. The efficiency and long service life, combined with the GLT LED rental concept, were decisive factors in the decision.”

Roland Kraus
Regional Category Manager 

More information to the LED-products used GLT LED TUBE++, GLT LED High Bay and GLT FIXE you can find here:

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